The ABBcomprehensive solution for automatic power factor correction:APCstandard, reinforced and de-tuned automatic capacitor banks
The ABBcomprehensive solution for automatic power factor correction
The APCis a powerful and compact automatic bank.It is very easy to install and to operate.
It provides a high level of reliability and security.
APCLand APCM: standard and reinforced ranges
APCL2 box of 125kvar (master unit)
Fan
RVC ControllerContactorsHRC FusesPower terminalsAmple space for wiring
CLMD33S capacitors
Slave unit
Bottom cable entry
Master unit
APCM2 cubicle of 400kvar (master unit)
Lifting lugsFans
Contactors
HRC Fuses Busbar
RVC Controller
CLMD33S capacitors modules
Slave unit
Bottom cable entryPlinth
Master unit
2ABB
APCR: de-tuned range - with reactors
APCR cubicle of 300kvar (master unit)
Lifting lugs
Fans
Contactors
RVC Controller
HRC Fuses
Busbar
CLMD33S capacitorsmodules
Reactors modules
Bottom cable entryPlinth
Slave unit
Master unit
Powerful and compact
ABB capacitors and a specially designed ventilation system allow theAPC to reach a maximum reactive power within a minimum volume.
Easy to install
The APC is a complete unit, factory tested and ready for connection.Its commissioning may be completely automatic.There is ample space for wiring.
The APCL2 box is equipped with wall mounting brackets.The APCM and APCR cubicles are equipped with a plinth and liftinglugs for easy handling.
Slave units (APCL2, APCM2 & APCR) are equipped with aninterconnection cable for fast connection to the master unit.
Easy to select
The APC exists in 4 versions: 1 type of box (APCL2) and 3 types ofcubicles (APCM1, APCM2 and APCR).
The APC offers a power range from 25 to 800kvar (in differentconfigurations).
Slave units are available for extension up to 250kvar in APCL2, 800kvarin APCM2 and 600kvar in APCR (1 master unit + 1 slave unit).
Easy to use
The multiple automatic functions of the RVC and its user-friendlyinterface make the APC very easy to operate.
ABB3
Reliable and safe
The reliability of the APC is based on a set of ABB components specially designed for the reactive power compensation application.The APC has an IP23D protection level (closed door) and is protected against direct and accidental contact (open door).
ABB capacitors
The dielectric of the capacitors windings is made of in-house metallized polypropylene film giving exceptional properties:•high voltage withstand capability.•excellent peak current handling capacity.•high capacitance stability.
•long life even under high electrical stress.•very low losses.
•exceptional self-healing properties.
CLMD33S construction
The CLMD33S capacitor consists of a number of wound elements made with a dielectric of metallized polypropylene film. These dry windings areprovided with a sequential disconnector ensuring that each element can be reliably and selectively disconnected from the circuit at the end of its life.The capacitor elements receive a treatment under vacuum in order to ensure perfect electrical characteristics. Each winding is placed in a plastic caseand encapsulated in thermo-setting resine in order to obtain a perfectly sealed element.
The elements are placed inside a sheet steel box and connected in such a way as to supply the three-phase power at the required voltage and frequency.The sheet steel box is filled with inorganic, inert and fire proof granules in order to absorb the energy produced or to extinguish any flames in case of apossible defect at the end of an element’s life.
Power cablesDischarge resistorsWire connectionMetal end sprayIn-house metallised polypropylenefilm (unique profile)Secondary foil windingBiaxially oriented polypropylenedielectricThermo-setting encapsulationPlastic caseFuse linkMetal enclosureSelf-healing dry dielectricVery low lossesInert and non-toxic granulesHoles for fixationABB Contactors
Contactors have been specially selected for their excellent endurance tests handling capability.
4ABB
RVC PFController
The RVC is not affected by the harmonics.
The RVC complies with EU directives for EMC for operation at 50Hz and bears the CE marking to this effect.The RVC is suitable for hot environments thanks to its maximum ambient temperature of 60°C.
The RVC is fitted with an overvoltage / undervoltage protection and protections against harmonic distortion (THDV).
RVC
LCD display with indication of:•inductive/capacitive PF•active outputs
•demand for switching on/off a capacitorstep•alarm conditions•overtemperature condition•capacitor disconnection
•key parameters : voltage, current, power factor, THDV and THDIKeypad
Automatic setting of:•phase shift•C/k
•switching delay•number of outputs•type of switching sequence
Easy commissioning with automatic recognition of:•special connections (single-phase, CT leads)•number of outputs•type of switching sequenceAutomatic/manual mode
ABB Reactors (for APCR execution)
The dry type resin embedded reactors are specially designed to suit the reactive power compensation application.Their exceptional linearity and thermal stress resistance characteristics ensure a high reliability degree even incase of temporary overvoltage.
Ventilation
All APCs are equipped with a ventilation system specially selected for its long life duration. In case of temporary overheating, the APC is automaticallydisconnected.
Environment friendly
The ISO 14001 certification guarantees our commitment to the environment.
ABB5
Options
Main circuit-breaker.
Top cable entry (for APCM1, APCM2 and APCR only).RVT controller (for APCM1, APCM2 and APCR only).
RVT Modbus
For a maximum protection of your capacitor bank against temporary deterioration ofyour network quality.
While having all the functions of the RVC, the RVT also hasfeatures including:
programmable protection thresholds (undervoltage,overtemperature, excessive harmonic distortion, etc…).The RVT protects your capacitor bank. It is recommendedfor installation where overvoltage, resonance orovertemperature is likely to happen.full graphics display with backlighting.guided navigation and programming.
network information and bank monitoring (voltage,current, harmonics spectrum, etc...)
RS-485 Modbus adapter allowing communication with amonitoring system. All RVT parameters are remotelyaccessible (including harmonic spectra and tables.)multi-language support.
help button giving instant access to a description of allRVT features and functionality.printer connection.
input contacts for day/night cos ϕand external alarm.output contacts for alarm and fan relays.
(for further information on the RVT controller, please refer to our specific documentation)
Wiring diagram
C1...C12F1F2F3...F14K1...K12P1T1SCTV1* R1...R12
capacitor steps
main fuses or protective devicescontrol fusescapacitor step fusescontactorsPFcontrollerpower transformerFan DC supplycurrent transformerfan
reactors (APCR only)
T1CT
LOADSF1
F3-F14
F2
R1-R12 *
P1
S
K1-K12
V1
C1-C12
6ABB
Technical specifications
Nominal voltage and frequency:
Reactors (APCRonly):
230, 400V - 50Hz (standard range).240, 480V - 60Hz (standard range).
400V - 50Hz (reinforced range rated at 457V).
400, 415, 525, 690V - 50Hz (de-tuned capacitor bank)240, 380, 480, 600V - 60Hz (de-tuned capacitor bank)
Connection:
- Type : dry type resin embedded according to IEC 289, IEC 76- Maximal harmonic voltage distortion:
U3/U1= 0.5 %U5/U1= 6.0 %U7/U1= 5.0 %U11/U1= 3.5 %U13/U1= 3.0 %(not exceeding a THDU of 8 %).
The automatic capacitor bank complies with EN 61921.Automatic capacitor bank tests:
Three phase.
Configuration:
APCM1: master unit only.
APCL2, APCM2 & APCR: master and slave units.
Slave units are not equipped with PF controller but are fitted with aninterconnection cable.
Power factor setting:
- Insulation test.- Functional test.
CE Marked.Protection:
From 0.7 inductive to 0.7 capacitive.
Starting current setting (C/k):
IP23D (closed door).
Protected against direct and accidental contact (open door).
Execution:
From 0.01Ato 3Afor the RVC controller.
From 0.01Ato 5Afor the RVTcontroller (optional for the APCM1,APCM2 and APCR).
Operation:
Indoor.
Color:
Beige RAL7032.
Automatic or manual setting of the controller with indication of :- the number of active outputs.
- the inductive or capacitive power factor.- alarm conditions.- overtemperature.
- demand for switching on/off a capacitor step. - voltage, current, THDV and THDI
Threshold setting for protection against overvoltage, undervoltage and high THDV.
Losses:
Ambient temperature:
-5°C/+40°C according to EN 61921.
Ventilation:
- Forced
Installation:
Box:
Dielectric losses: less than 0.2 Watt/kvar.
Capacitor total losses: less than 0.5 Watt/kvar(discharge resistors included).
Automatic bank total losses at 400V 50Hz:
- without reactors: less than 1.5 Watt/kvar (including accessories losses),
- with reactors: less than 5.5 Watt/kvar(including accessories losses).
Capacitors:
-Wall mounting (fixation brackets included).- Bottom cable entry.
Cubicle:-Floor fixation.
- Equipped with a plinth.- Lifting lugs provided.
- Top or bottom cable entry.
Slave units have to be connected to the master unit.
Dry type self healing according to IEC 60831-1&2.
Voltage test: 2.15 Un between terminals during 10 sec at rated
frequency (above IEC 60831-1&2).
Acceptable overloads:-overvoltage tolerance:
10% max. intermittently.
- overcurrent tolerance: 30% permanently.
Temperature range: -25°C / class D according to IEC 60831-1&2.
Important notice:
The installation of capacitors on networks disturbed by harmonicsmay require special precautions especially when there is a risk ofresonance.
ABB7
APCL2, APCM1 and APCM2 Range
Standard range230V 50Hz - Clean networkTypePowerRegulation(kvar) at 230Vx*kvarAPCL2254*6.2537.53*12.550.04*12.562.55*12.5(1)1008*12.5(1)12510*12.5APCM1759*8.387.57*12.510012*8.3APCM2112.59*12.51255*251506*251757*252008*25(1)25010*25(1)30012*25(1)40016*25Standard range400V 50Hz - Clean networkTypePowerRegulation(kvar) at 400Vx*kvarAPCL2252*12.537.53*12.5504*12.562.55*12.5753*2587.57*12.51004*251255*25(1)2008*25(1)25010*25APCM11509*16.71757*252004*5020012*16.7APCM22259*252505*5027511*253006*5032513*253507*504008*50(1)45018*25(1)50010*50(1)60012*50(1)70014*50(1)80016*50Reinforced range (capacitor rated at 457V)400V 50Hz - Slightly polluted networkTypePowerRegulation(kvar) at 400Vx*kvarAPCL2252*12.537.53*12.5504*12.562.55*12.5753*2587.57*12.51004*25APCM1112.59*12.51317*18.715012*12.5APCM21689*18.7187.55*37.52256*37.5262.57*37.53008*37.5Standard range240V 60Hz - Clean networkTypePowerRegulation(kvar) at 240Vx*kvarAPCM1759*8.387.57*12.510012*8.3APCM2112.59*12.512515*8.31506*251757*252008*25(1)25030*8.3(1)30012*25(1)40016*25Standard range480V 60Hz - Clean networkTypePowerRegulation(kvar) at 480Vx*kvarAPCM1906*15112.55*22.51359*15157.57*22.518012*15APCM2202.59*22.522511*22.5247.55*502706*45292.513*22.53157*453608*45(1)45010*45(1)54012*45(1)63014*45(1)72016*45Optional maincircuit-breakerT1N160FFCT1N160FFCT3N250FFT4N320FF2xT3N250FF (2)2xT4N320FF (2)T4N320FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FFS6N800F 3PFS6N800F 3PF2xT5N630FF (2)2xT5N630FF (2)2xS6N800F 3PF (2)Optional maincircuit-breakerT1N160FFCT1N160FFCT1N160FFCT1N160FFCT3N250FFT3N250FFT3N250FFT4N320FFT4N320FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FFS6N800F 3PFOptional maincircuit-breakerT1N160FFCT1N160FFCT1N160FFCT1N160FFCT3N250FFT3N250FFT3N250FFT4N320FF2xT3N250FF (2)2xT4N320FF (2)T5N630FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FFS6N630FFS6N800F 3PFS6N800F 3PFS6N800F 3PFS7S1250F 3PF2xT5N630FF (2)2xT5N630FF (2)2xS6N800F 3PF (2)2xS6N800F 3PF (2)2xS7S1250F 3PF (2)Optional maincircuit-breakerT4N320FFT5N400FFT5N400FFT5N500FFT5N630FFT5N630FFS6N800F 3PFS6N800F 3PF2xT5N630FF (2)2xT5N630FF (2)2xS6N800F 3PF (2)(1): 1 master unit + 1 slave unit.(2): Circuit breaker for master unit and circuit breaker for slave unit.Optional maincircuit-breakerT3N200FFT3N250FFT4N320FFT4N320FFT5N400FFT5N400FFT5N630FFT5N630FFT5N630FFT5N630FFS6N800F 3PFS6N800F 3PF2xT5N500FF (2)2xT5N630FF (2)2xS6N800F 3PF (2)2xS6N800F 3PF (2)Slave units are available for extension. Only master and slave units of the same type can work together (APCL2 master with APCL2 slave,APCM2 master with APCM2 slave and APCR master with APCR slave). For compatibility between master unit and slave unit, please checkwith your local ABB agent that the total (master + slave) switching sequence (1:1:2:2:..., 1:2:4:4:..., etc) is recognized by the PFcontroller.8ABB
APCR Range
De-tuned range400V 50Hz - Polluted network% ReactorsPower(kvar) at 400V5.67 - 7 - 12.5100125150150175200200250300(1)350(1)400(1)450(1)500(1)600De-tuned range415V 50Hz - Polluted network% ReactorsPower(kvar) at 415V5.67 - 7 - 12.5100125150150175200200250300(1)350(1)400(1)450(1)500(1)600De-tuned range525V 50Hz - Polluted network% ReactorsPower(kvar) at 525V5.67 - 7 - 12.51005.67 - 7 - 12.51255.67 - 71505.67 - 7 - 12.51505.67 - 71755.67 - 72005.67 - 7200(1)12.5 2005.67 - 7250(1)12.5 2505.67 - 7300(1)12.5 300(1)5.67 - 7 350Regulationx*kvar4*255*253*506*257*254*508*255*506*507*508*509*5010*5012*50Optional maincircuit-breakerT3N250FFT4N320FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FFS6N800F 3PF2xT5N630FF (2)2xT5N630FF (2)2xT5N630FF (2)2xT5N630FF (2)2xS6N800F 3PF (2)Regulationx*kvar4*255*253*506*257*254*508*258*255*5010*256*5012*257*508*509*5010*5012*50Regulationx*kvar4*255*253*506*257*254*508*255*506*507*508*509*5010*5012*50Optional maincircuit-breakerT3N250FFT4N320FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FFS6N800F 3PF2xT5N630FF (2)2xT5N630FF (2)2xT5N630FF (2)2xT5N630FF (2)2xS6N800F 3PF (2)5.67 - 7 (1)5.67 - 7 (1)5.67 - 7 (1)5.67 - 7 (1)400450500600Optional maincircuit-breakerT3N250FFT3N250FFT4N320FFT4N320FFT4N320FFT5N630FFT5N630FF2xT3N250FF (2)T5N630FF2xT3N250FF (2)T5N630FF2xT4N320FF (2)T5N630FF (3)T4N320FF (4)2xT5N630FF (2)2xT5N630FF (2)2xT5N630FF (2)2xT5N630FF (2)De-tuned range690V 50Hz - Polluted network% ReactorsPower(kvar) at 690V5.67 - 7 - 12.5100125150150175200200250300(1)350(1)(1)Regulationx*kvar4*255*253*506*257*254*508*255*506*507*508*509*5010*5012*50400450500600(1)(1)Optional maincircuit-breakerT1N160FFCT3N250FFT3N250FFT3N250FFT3N250FFT4N320FFT4N320FFT5N630FFT5N630FFT4N320FF (3)T3N250FF (4)2xT4N320FF (2)T5N630FF(3)T4N320FF (4)2xT5N630FF (2)2xT5N630FF (2)(1): 1 master unit + 1 slave unit.(2): Circuit breaker for master unit and circuit breaker for slave unit.(3): Circuit breaker for master unit.(4): Circuit breaker for slave unit.Slave units are available for extension. Only master and slave units of the same type can work together (APCL2 master with APCL2 slave,APCM2 master with APCM2 slave and APCR master with APCR slave). For compatibility between master unit and slave unit, please checkwith your local ABB agent that the total (master + slave) switching sequence (1:1:2:2:..., 1:2:4:4:..., etc) is recognized by the PFcontroller.ABB9
APCR Range
De-tuned range240V 60Hz - Polluted network% ReactorsPower(kvar) at 240V6 - 7 - 12.5100125150(1)200(1)250(1)300De-tuned range380V 60Hz - Polluted network% ReactorsPower(kvar) at 380V6 - 7 - 12.5100125150150175200200250300(1)350(1)400(1)450(1)(1)Regulationx*kvar4*255*256*258*2510*2512*25Optional maincircuit-breakerT5N630FFT5N630FFT5N630FF2xT5N630FF (2)2xT5N630FF (2)2xT5N630FF (2)Regulationx*kvar4*255*253*506*257*254*508*255*506*507*508*509*5010*5012*50500600Optional maincircuit-breakerT4N320FFT4N320FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FFS6N800F 3PFS6N800F 3PF2xT5N630FF (2)2xT5N630FF (2)S6N800F 3PF (3)T5N630FF (4)2xS6N800F 3PF (2)2xS6N800F 3PF (2)De-tuned range480V 60Hz - Polluted network% ReactorsPower(kvar) at 480V6 - 7 - 12.5100125150150175200200250300(1)350(1)(1)(1)(1)Regulationx*kvar4*255*253*506*257*254*508*255*506*507*508*509*5010*5012*50400450500600Optional maincircuit-breakerT3N250FFT3N250FFT4N320FFT4N320FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FFT5N630FF (3)T4N320FF (4)2xT5N630FF (2)2xT5N630FF (2)2xT5N630FF (2)2xT5N630FF (2)De-tuned range600V 60Hz - Polluted network% ReactorsPower(kvar) at 600V6 - 7 - 12.5100125150150175200200250300(1)350(1)(1)Regulationx*kvar4*255*253*506*257*254*508*255*506*507*508*509*5010*5012*50400450500600(1)(1)(1): 1 master unit + 1 slave unit.(2): Circuit breaker for master unit and circuit breaker for slave unit.(3): Circuit breaker for master unit.(4): Circuit breaker for slave unit.Optional maincircuit-breakerT1N160FFCT3N250FFT3N250FFT3N250FFT4N320FFT4N320FFT4N320FFT5N630FFT5N630FFT4N320FF (3)T3N250FF (4)2xT5N630FF (2)T5N630FF (3)T4N320FF (4)2xT5N630FF (2)2xT5N630FF (2)Slave units are available for extension. Only master and slave units of the same type can work together (APCL2 master with APCL2 slave,APCM2 master with APCM2 slave and APCR master with APCR slave). For compatibility between master unit and slave unit, please checkwith your local ABB agent that the total (master + slave) switching sequence (1:1:2:2:..., 1:2:4:4:..., etc) is recognized by the PFcontroller.10ABB
Dimensions
Overall dimensions
400H (mm)W (mm)D (mm)Maximum weight
APCL2
750
550600600600
275400400550
42 kg100 kg175 kg500 kg
275()*600APCM11350APCM21950APCR
2000
55075013501300100APCL2
APCM1
6005506004002000195019001001001950100100APCM2APCR
* thickness of the air grid (25 mm) not included
ABB11
Capacitor bank selection
The installation of capacitors on network disturbed by harmonics may require special precautions especially when there is a riskof resonance.Feel free to consult your local ABBagent for a proper selection of your APC LVCapacitor Bank.Network StudyOur Power Quality specialists will, on request, perform a harmonic study of your network inorder to propose you a reactive power compensation solution that prevents any risk ofresonance, for maximum reliability.While all care has been taken to ensure that the information contained in this publication is correct, noresponsibility can be accepted for any inaccuracy. We reserve the right to alter or modify the informationcontained herein at any time in the light of technical or other developments. Technical specifications are validunder normal operating conditions only. We do not accept any responsibility for any misuse of the product andcannot be held liable for indirect or consequential damages.
www.abb.com/lowvoltage
2GCS301016A0040
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